You are using an out of date browser. 0000001771 00000 n 0000035008 00000 n To do so, focus on cleaning out the carburetor idle jet. I can put back anything I take apart. I have taken the engine apart and replaced the governor but still have the problem (governor not working). Parts look up is available for all US engine models produced since 2004. The bolts run through the carburetor and mount it to the motor housing. Thanks. 0000058269 00000 n Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Loosen and remove it. Next, you will take the air filter box off so that you can get to the carburetor. ELgX4OPT>! %4[1+`q $ Keep an eye out for the tiny spring attached to the top. 0000006613 00000 n Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! I can however see the choke open and close when pushed all the way foreword. There is no gas in the oil or coming out of the muffler. That engine should run between 2,950~3,100 rpm. 0000000016 00000 n I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. 0000002323 00000 n 300ft_anin 4 years ago First, remove the air filter. If that doesnt fix it, have the engine looked at by an authorized dealer. A fuel with methanol should contain no more than 5% methanol. Thanks. Taking the carburetor apart and cleaning it is time-consuming but not difficult. 0000010583 00000 n 0000003026 00000 n Move the choke rod to "OFF" once the engine is warm. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. Runs great now! 0000005425 00000 n The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. Any suggestions is welcome. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. 0000003808 00000 n Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. Move the choke/throttle/stop lever to FAST.. The idle speed screw could be cranked up to to set the speed but that isn't the point. 0000005035 00000 n Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. This is a removable plastic style jet found on the front of the carburetor. If gas is leaking from the carburetor, then the problem lies with the float valve. The tank should not be filled past the base of the filler neck. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. This is to prevent the mower from accidentally starting. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. HMMM. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. To remove the pilot jet, you need to pull it out gently. Move the choke/throttle/stop lever to CHOKE.. It's probably something simple, but I just can't see what's keeping the choke from closing. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. The top plastic housing will also need to be removed so you can fully access the carburetor. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! Hello crosstalk, just wanted to jump in and say welcome to MLF. If so, when cold, the choke plate should be closed, as per the picture. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. Honda GCV 160 Operation and Troubleshooting. Your Honda may have an auto choke. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . Make sure the throttle moves from idle to full open freely after making the adjustment. Tighten lock nut - pull out the slack and tighten. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. 5. Move the throttle to SLOW and let the engine idle for a few seconds. Much easier remembering when you do it the complete job non stop. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. Probably needs to be replaced at some point. You don't even need to remove the base from the mower. The higher revs are probably due to the autochoke operation. 2022 LawnMowerForum.com. The mower takes less than 1 quart. This post was published on 2020-08-27. 0000019062 00000 n 0000031801 00000 n [1] Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. These are some suggestions to prevent future carburetor problems. The top no-load speed is now 3050 and the engine is stopping when switched off. 0000086773 00000 n If it is dirty, replace it. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. 0000086532 00000 n 0000107259 00000 n The float bowl is at the bottom of the carburetor. 51 year old knotty pine cabinets restored! My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. 0000041119 00000 n I picked up the mower and brought it home. I never split the case on a motor before, but would like to attempt to. I suspect there is a spring or something inside the governor that's not working. All of the springs are in place as far as I can tell. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" Every 150 hours: Adjust the idle speed. ft). Use flathead screwdrivers to wedge it up. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. I have Honda HRT216S3DA powered by GCV160 engine. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Hopefully, you took lots of pictures so that you have them as guides. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. 0000041785 00000 n When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 0000001496 00000 n Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. You don't need to be changing the position of any springs. 0000012088 00000 n Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. This is the idle/pilot jet. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N I want to do this rite one time. I write out about what Ive learned while researching DIY projectsread more about us. Video of the Day Step 2 Slide the throttle lever into the "choke" position. 0000004527 00000 n 0000003135 00000 n Below is a photo of the control plate/governor spring area. Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. Remove the spark plug wire from the spark plug. It is easy to take off, but before you do, turn off the fuel line. 0000001950 00000 n View attachment Throttle adjust honda hrb216.pdf. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . Just tip it until most of the oil drains and then refill. <<7FD4658403151940882A6CDD5C49F571>]>> This may works on Hondas and Honda clones. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. For a better experience, please enable JavaScript in your browser before proceeding. 0000002017 00000 n U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g Your Honda may . There are two gasketsone where the bowl connects to the housing, and another one on the bolt. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). Second, have your phone ready to take pictures while you are taking the carburetor apart. 0000106960 00000 n Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. trailer Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. I'm assuming you have a manual choke, yes? So, i solved the whole problem! JavaScript is disabled. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. This post may contain affiliate links. Is there a screw adjustment somewhere that I am missing? Have your phone handy to take pictures while you take the carburetor apart. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. The throttle lever is connected to a cable that runs to your carburetor. Your job is to figure out what is causing the mix to be off. You really need a tachometer to confirm / adjust the engine speed. 0000028594 00000 n 0000009947 00000 n My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. Once the engine is warm, move the choke lever to the OFF position. Featured Answer 300ft_anin 4 years ago good job. endstream endobj 27 0 obj <>stream You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. I was wondering if someone took it apart and left it off. direction the governor arm moved to open the throttle. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Anything you unhook needs to be hooked back correctly. 0 0000005292 00000 n Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. 0000007424 00000 n All trademarks appearing on this page are the property of their respective owners. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. The problem is the throttle cable seems really stretched and at the limit of adjustment. I have a self propelled mower powered by a Honda GCV160 engine. super high idle/surge but when it's under load it preform normally. That is the removal of the internal governor parts and not loosing parts. This is a much more complicated procedure and could take an hour or more. First, spray the carb cleaner and remove the dirt and gunk. I loosened the gas cap and got full flow. I was having a problem adjusting my idle. Do you have any ideas or suggestions on what it may be? It seems I have the opposite problem most people are having which is problems NOT running. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Attempt this at your own RISK. ReadyToDIY is the owner of this article. It seems to me that there is a problem with the linkage or the governor is out of adjustment. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. Interesting reading. I think the owner's manual has these instructions or something similar. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. 0000041884 00000 n The lever mechanism pivots on a small screw and nut which loses its friction over time. Thanks a lot. 0000003698 00000 n Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. I don't have the money to get this fixed now. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. Back in the day, lawnmowers had a throttle. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. I had several honda walk-behinds that had guverner problems. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. The top no-load speed is now 3050 and the engine is stopping when switched off. 0000001436 00000 n For tools, you will need screwdrivers and a socket wrench. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. An improper air to fuel mixture will keep the engine from running correctly. This Honda mower is just like mine. The choke will open by itself as the motor warms up. Rather than taking a carb apart, some folks simply buy a new carburetor. 0000004909 00000 n If the filter is dirty, tap it against a hard surface to loosen the dirt. The choke won't close and the governor hunts. Pull it out and check for oil. This way you can complete the job when you start. Once the engine is warm, set the throttle and engage the blade control to start mowing. startxref Honda Gcv160 Mower Outdoorking Repair Forum. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. 'T&^t.pO bux}Bw,48Mco 0000013375 00000 n 0000003630 00000 n Now you will have access to a rubber plug with a hole. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. Turn the engine stop switch to "ON." Use the recoil starter. . Step 4 Let me know. The engine serial # is GJAE1576258. Once you have taken the carburetor off, it is time to disassemble. Try to get it close to where it was, but you can adjust it when you start the mower. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream Your email address will not be published. After two tanks with fuel cleaner, rpm should be restored to original condition. I had him fire it up again, and this time it revved like a new mower! Check the filter element for damage. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream Do you think I should just look for a cheap used mower and swap engines. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. 0000061876 00000 n May 11, 2015 / Throttle setting for GCV160 too slow. Move the throttle lever to SLOW and let the engine idle for a few seconds. Test reverse and readjusts if necessary. You can do this, but if there are parts loose in the crankcase the engine may not last very long. The model# is GJAEA 2160470. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. An incorrect gas and air mix cause most carburetor problems. Welcome any helpful tips. 0000087488 00000 n 0000087926 00000 n 0000106750 00000 n I have checked for binding, the throttle lever works smooth. 0000073046 00000 n Thanks for the link. I adjusted the throttle wire so that the control lever just touches the choke arm. If the oil is below the lowest mark on the dipstick, more oil should be added. Honda lawn mower governor. You will need to check for dirt and clean. Includes, lawn mowers, tillers, pressure washers, etc. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com 0000003433 00000 n Drop in rpm can be caused by dirty carburetor or air filter. 0000018926 00000 n Oct 21, 2012. 0000003521 00000 n Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. . If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. 0000001761 00000 n If I don't, it wants to open full and run full like its sprung open. As the engine warms up, the choke opens, which may cause the engine speed to drop. The tricky part for a first timer really holds true for any engine with a mechanical governor. 0000011083 00000 n If you get a minute, could you $.02 on my last post. 0000058129 00000 n %PDF-1.4 % Tighten the nut on the governor arm. Save my name, email, and website in this browser for the next time I comment. 0000073480 00000 n Adjust - Set speed to high, loosen the lock nut, and pull the cable. It may be bent. 0000048687 00000 n The throttle butterfly in the carb is just a crack more then at idle. Place the engine upright with the cylinder head cover facing up. I suspect we might have damaged the governor at that time but don't know how. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. NOTICE: Do not remove the cylinder head cover with . %%EOF The choke return spring is stiff and requires more of a push than the linkage is giving it. 0000048588 00000 n What a great idea, why didn't I think of that? Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. 0000001838 00000 n Seems the more it ran the worse it got. To fix this, back off the adjuster a touch until the mower is free to reverse. the automatic choke is right above the carburetor. 0000072748 00000 n Have a new Honda GCV 160? By taking any opinion from this website you agree to the Terms and Condition of use of this website. Then loosen the bolt on the bottom and take out the bowl. 0000059034 00000 n Move the choke rod to OFF once the engine is warm. Or debris got dropped in oil fill when checking oil level. 0000087268 00000 n Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Sep 17, 2008. Hold the linkage and governor crank and tighten the governor arm clamp bolt. Slide the throttle lever into the "choke" position. Not the Autochoke versions? Look for a plastic screw with a Phillips head bolt. 0000003718 00000 n 0000016838 00000 n Step 1: To check the drive belt, follow the steps given. $150 a fair price? Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. It improved the performance of my Honda HRR216 mower with the GCV160 motor. As you do so, check the gasketsworn ones need to be replaced. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. 0000003586 00000 n 6 0 obj <> endobj The problem is the throttle cable seems really stretched and at the limit of adjustment. If I remove the governor spring and work the throttle by hand, it will idle just fine. 0000107477 00000 n 0000031900 00000 n Reassembled, and same problem. 0000045867 00000 n There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. While its fun and sometimes more cost effective to Do It Yourself. I don't know whatelse to try at this point. 0 We recommend confirming your parts with your Honda Engine dealer before placing an order. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. 6 0 obj <> endobj Hunker may earn compensation through affiliate links in this story. 0000026924 00000 n I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. . Required fields are marked *. Attach the spark plug wire back to the spark plug. 0000072311 00000 n Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. 0000092737 00000 n I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. In most models, it is held on by two bolts. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up!
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